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Custom Aluminum Extrusion Profile Company – Best China Aluminum Extrusion Service


Welcome to BE-CU prototype company, a leading aluminum extrusion profile company located in Dongguan city of China, We specialize in creating high-quality aluminum extrusion for a wide range of industries, including automotive, electronics, medical devices, and ship products to America, Europe, and the world.Whether your project needs are for a few hundred of parts in a short period or millions of parts over a long period, we’ll have the right custom simple or complex shapes can be handled solution to save the cost for you

Once you selected us, our engineers will start with understanding your demands, select the aluminum extrusion design suits the application, figure out the aluminum extrusion shapes, dimensions, specifications, tolerances, and all of the details before production, we work together at every step all the way,The aluminum extruder is setup with dies and ancillary equipment, producing almost any shape imaginable is possible with suitable extrusion dies, in the design and function testing until the end of the project, we will review all of the possible potential issues and bring all of the suggestion to you.

Custom Aluminum Extrusion Profile Company
It all starts with you. Our goal is to make your ideas come to life one layer at a time

After the first sample parts coming out, our expert team will send you samples and review the parts, and we will re-sample for you from time to time until you have the perfect goods in surface, function, assembly, etc. until completely achieve your goal, your will find out we are the best Extrusion Profile company that to support your business.

Our experienced team of designers and engineers has been working in the aluminum extrusion profile and cnc machining industry for over 30 years, providing innovative solutions to our clients around the world. With our advanced technology and state-of-the-art equipment, we are able to produce molds that are precise, durable, and cost-effective.

At our aluminum extrusion profiles company, we are committed to providing our clients with exceptional service from start to finish.Our aluminum extrusion profiles are commonly used in the consumer electronics and construction industry, such as frames of doors and windows, also serve for automotive, trains, ships, medical devices, etc. Multiple types of aluminum alloys are available for the manufacturing of aluminum extrusion profiles, such as 6061, 6063, 7075, etc.We understand that every project is unique, which is why we take the time to listen to our clients’ needs and work closely with them throughout the design and production process.

Aluminum Extrusion Dies & Tooling

Aluminum Extrusion Dies & Tooling


Aluminum extrusion dies play a crucial role in determining the shape, quality, and precision of the extruded profiles. Extrusion dies can be made to form a virtually limitless array of profile shapes and sizes. You may be most familiar with standard shapes such as angles, channels, and tubes — all of which are commonly available from extruders and distributors.Aluminum extrusion dies and tooling play a critical role in the extrusion process, shaping the molten aluminum into specific cross-sectional profiles.As a professional dies & tooling factory in china, We specialize in the production of aluminum extrusion dies & tooling for a wide range of industries and applications.

We bought some high tech equipment to make the high-quality aluminum extrusion dies & tooling to all of our customers, with our professional mold designers, mold makers, tooling engineers, project managers, and professional english communication, we can make the best quality of aluminum extrusion dies & tooling and aluminum molded products, as we all know better mold to make better molding parts. We offering various types of dies used in aluminum extrusion, including solid dies, hollow dies, and common dies:

  • Solid Die: A solid die is a die that forms a continuous, solid cross-sectional shape of the extruded aluminum profile. It is used for creating solid shapes like rods, bars, or simple profiles without any internal voids.
  • Hollow Die: A hollow die, also known as a porthole die, is used to produce aluminum profiles with internal voids or hollow sections. These hollow sections can be various shapes such as square, rectangular, circular, or complex profiles like tubes or channels. Hollow dies have a mandrel or pin inside that helps in shaping the internal features of the extrusion.
  • Common Dies: Common dies refer to dies that are commonly used in aluminum extrusion processes. These can include dies designed for standard shapes or profiles that are frequently used in different industries. They might encompass a range of solid and hollow dies based on industry demands and standard shapes required for various applications.

Each die type serves specific purposes, and their design is based on the desired profile, shape complexity, and internal features required in the extruded aluminum product.

Die and tooling design are crucial aspects in aluminum extrusion, impacting the quality, accuracy, and efficiency of the process. Precision engineering of dies and tooling is necessary to ensure consistent and reliable production of aluminum profiles with the desired dimensions and properties.

Aluminum Extrusion Profile Capabilities


Be-Cu prototype company custom and OEM aluminum products that range from basic mill finished extrusions all the way to finished, fabricated shapes. With in-house value added services such as anodizing, painting, thermal improvement, fabrication and specialized packaging, we ensure consistent quality products delivered on time.Typical capabilities used for custom aluminum extrusions include:

Maximum Extrusion SizesUp to 18 inch circles
Maximum Ram Pressure550 tons
Maximum Extrusion Profile DiameterØ 4.5 in.
Tolerances± 0.005 in. Typical
Can Achieve ± 0.002 in. on Special Profile Features
Additional Services– Fabricating
– Anodizing
– Painting
– CNC machining
– Assembly
– Stamping
– Bending
– Grinding
– Conditioning
Extrusion Forms– Hollow Shapes
– Profiles
– Rod/Bar
– Rods
– Semi-Hollow Shapes
– Solids
– Tubing
Alloys ExtrudedWe work with the following materials in a variety of tempers and finishes:
– 6005
– 6105
– 6061
– 6063
– 6493
– 7075
Production VolumesWe require a minimum order of 1000 lbs. per shape.
Please keep in mind that we do not store inventory of these standard extrusion shapes and aluminum extrusion profiles – we are not a stocking distributor. We extrude at placement of order and we require a minimum of 1000– 3000 lbs per shape dependent on the size of the profile.

below we have a more valuable suggestion for you to make a decision based on your production and quality needs. The more you know, the better your choices will be. If you want to know more suggestions from our team, please contact our technical team, we will offer you the best solutions to reduce the cost to your project and make your project going fast, smoothly and successfully.

We are proud of our reputation gained around two decades supplying high-quality Aluminum Extrusion and molds to customers in major industrial nations. So far, our reputation as being an on-time reliable, quality and cost-effective supplier has been growing.Are you ready to start your new project now? Contact our team and let us be your partner all the way together, you will be 100% happy with BE-CU aluminum extrusion company.

Applications of Custom Aluminum Extrusions


Custom aluminum extrusions are used in a wide variety of industries. Some typical applications are listed below:

1

Construction and Architecture

Aluminum extrusions are extensively used in construction for window and door frames, curtain walls, roofing systems, structural components, and decorative trims due to their durability, corrosion resistance, and design flexibility.
2

Transportation

In the automotive and aerospace industries, aluminum extrusions are used for manufacturing various components such as structural frames, body panels, heat sinks, and interior trims. The lightweight nature of aluminum helps improve fuel efficiency in vehicles and aircraft.
3

Electronics and Electrical Industries

Aluminum extrusions are employed for heat sinks, electrical enclosures, housing for electronic devices, and components for electrical systems due to their excellent thermal conductivity and electrical properties.
4

Consumer Goods

Aluminum extrusions are used in the production of consumer goods like furniture frames, sporting goods, appliances, and handheld tools due to their lightweight nature, aesthetic appeal, and corrosion resistance.
5

Industrial Applications

They find use in machinery frames, conveyor systems, material handling equipment, and support structures in various industries due to their strength-to-weight ratio and ease of fabrication.
6

Renewable Energy

Aluminum extrusions are utilized in solar panel frames, mounting systems, and support structures for wind turbines due to their lightweight and corrosion-resistant properties, helping in renewable energy infrastructure.
7

Medical Equipment

Aluminum extrusions are used in the manufacturing of medical equipment like bed frames, support structures, and components for medical devices due to their lightweight, non-toxic, and easy-to-clean properties.
8

Lighting and Signage

Extruded aluminum profiles are used for making lighting fixtures, LED housing, and signage due to their ability to dissipate heat effectively and provide sturdy structures for installations.

By partnering with us for your aluminum extrusion needs, you receive quality parts at lower costs in shorter time periods.

Why Choose Our Aluminum Extrusion Service?


  • Save time and money for your aluminum Extrusion project but quality guaranteed.
  • High productivity, outstanding efficiency and high accuracy
  • A wide range of aluminum grades and alloy materials can be extrusion
  • Custom complex aluminum extrusion parts and components at specific tolerances
  • High speed extrusion for prototyping and low to high volume production runs
Aluminum Extrusion Service
Best China Aluminum Extrusion Service

Certifications & Quality Machining


  • ISO 9001:2015 certified
  • Fully compliant with the exacting requirements of our customers
  • Compliance in DFARS materials sourcing requirements
  • Strict compliance with PPAP and Process
  • FMEA for automotive customers
  • Skilled in KanBan and CMM Inspection and inventory management systems
  • ITAF 16949 certified

Top China Aluminum Extrusion Parts & Case Studies


If you want to have an estimated price for initial market evaluation, you are welcome to send us your 3D data (STP or IGS format), you don’t have any lost but have our competitive price for a reference.

We never share your data with any other third parties, we are willing to sign the Non-Disclosure Agreement (NDA) document to protect your project.

We could save you up to 40% Initial mold investment cost, if we produce the aluminum extrusion parts for you we will never earn any piny of profits in mould making or even put 30% of tooling costing for your project (depending on the requirement of volume on your project).

If you have a technical question, you are welcome to contact our technical manager by email [email protected], who speaks fluent English and has over 15-year technical working experience, will help to solve any of your technical issues and save cost for you

If you work with us. You will be impressed and fully satisfied with our quality, price, service, and fast lead time.

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