From August 18th to 20th, 2020, the annual “14th China International Die Casting Industry Exhibition” was held in Shanghai National Convention and Exhibition Center. As a well-known enterprise in the die-casting industry, Pintejin Group takes “one-stop die-casting service platform” as its theme, and focuses on displaying one-stop services supporting the development needs of lightweight automobiles. On the booth, the company exhibited the company’s two major process technologies, namely squeeze casting technology and casting and forging dual-control molding technology, and various magnesium and aluminum alloy automotive lightweight parts that were die-casted after the blessing. The theme of “one-stop die-casting service platform”.Pintejin insists on scientific and technological innovation as the foundation.
With core competitive advantages such as new material research and development capabilities and leading process technology, coupled with strong product solutions, it provides a full range of metal die-casting (magnesium alloys, aluminum alloys and zinc for global leading brands and enterprises in the automotive, 3C electronics and home furnishing industries). Alloy) and injection molding one-stop comprehensive service program. It can provide diversified services from raw material modification applications, product concept design, mold design and manufacturing, precision die casting and injection molding, CNC machining, surface treatment, testing services to assembly and logistics.
Independent Innovation, Two Major Technical Strengths Support Lightweight
With the advent of vehicle lightweighting and the 5G era, the market will continue to increase demand in the fields of new energy vehicle lightweight structural parts, 5G mobile devices and accessories. Pintejin Group conforms to the market development trend, and its self-developed rare earth magnesium alloy and 4,000-ton large-scale die-casting equipment are just in line with this emerging market demand.It is understood that Pintejin Group has two technical advantages in the lightweight of automobiles, one is the application of aluminum and magnesium alloy die-casting technology in new energy vehicles; the other is the use of squeeze casting technology to overcome the lack of strength of aluminum alloys in automobile applications. question.
According to reports, the squeeze casting technology is to inject liquid metal into the pressure chamber, from bottom to top, low-speed laminar flow, high-pressure feeding, solidification and forming, which can eliminate defects such as shrinkage holes and porosity inside the casting, and make the casting dense and appearance. Excellent, to obtain castings with dense organization and high mechanical properties. Squeeze casting technology retains the characteristics of traditional die casting technology, high efficiency, low cost and other advantages, and can solve problems such as poor mechanical properties of traditional die castings and inability to heat treatment.
Its advantage lies in the use of light alloys instead of ferrous metals, which is conducive to the development of lightweight automobiles and provides the best solutions for lightweight structural parts of automobiles and rail transit.According to the data, after 30 years of development, Pintejin Group has gradually formed a unique Pintejin management model, combined with industry, academia and research to create strong innovative research and development capabilities. In terms of advanced forming and processing technology, the group has a series of tonnage (as small as 5T, as large as 4000T) die-casting equipment, automated processing centers, etc.
Among them, the main feature of casting and forging dual-control forming technology is to greatly reduce defects such as product porosity, shrinkage cavity and porosity, and improve product mechanical properties. It is suitable for the production of precision mechanical parts with complex structure and high strength requirements.
According to reports, Pintejin Group can fully meet customer needs and provide global well-known brands with comprehensive, professional and high-quality one-stop services. At present, the group has established several production bases in Huizhou, Shenzhen, Suzhou and Wuhu, and set up sales branches in the United States, with a total area of more than 320,000 square meters and more than 4,000 employees.
Crisis Becomes An Opportunity, Ride The Wind And Waves To Innovate
Every industry has competition and every company has bottlenecks, and Pintejin Group is no exception. In the face of the raging global epidemic, the unknown Sino-US trade situation and the challenges of de-globalization, Pintejin Group has benefited a lot from its long-term deployment of independent innovation. It is said that opportunities are reserved for those who are prepared. Only when you are prepared, can you calmly seize opportunities when they come. Pintejin Group responded to competition and the epidemic through a series of measures such as independent research and development, construction and improvement of the information system, transformation of management models, transformation and upgrading, and won the opportunity to ride the wind and waves in the crisis.
According to reports, Pintejin Group is committed to integrating “Industry 4.0” into enterprise development. Through the improvement of production equipment and human resource training, it has successfully carried out production with real-time data management, and injected “Industry 4.0” principles into daily production. On October 11, 2018, Pintejin Group officially obtained the “Industry 4.0 “1i Maturity Level Recognition” certificate issued by the Hong Kong Productivity Council and Germany’s FPT, becoming the first company in Hong Kong to obtain this certification. In the future, the Group will continue to upgrade its production towards Industry 4.0, reaching a higher level of 2i, 3i and even 4i.
In terms of casting, Pintejin will also enhance the production of intelligent integrated automatic die-casting islands, including lean and intelligent integrated automatic die-casting factories, workshop logistics and distribution to realize unmanned intelligent logistics management through AGV intelligent transportation robots; centralized melting and automatic proportioning of metal melts , automatic feeding and distribution, centralized remote monitoring of all parameters. Through the information-based intelligent data center platform, and using RFID, wireless network communication, GPS positioning, infrared sensing and other technologies to connect the production management information with the network, data information exchange and communication, through the analysis and statistics of server cloud computing Intelligent identification, positioning, tracking, monitoring and management of production management, and visualization of inventory, logistics, orders, production processes, and quality inspection information. Personnel positioning information, key station video, alarm, environmental information visualization. The production scheduling information is transmitted in real time, and the multi-dimensional real-time perception of the production process automatically collects, monitors, and analyzes the data of the early warning equipment.
In the future, Pintejin will continue to further enhance the group’s services, productivity, product quality and cost-effectiveness through technological innovation strength, Industry 4.0 applications and intelligent data management, and create maximum value for customers.