Control Module
- Material: Stainless Steel
- Process: Metal Stamping And Mold Making
- Stamping Size: Custom Size
- Stamping Type: Metal Forming
- Stamping Mold: Compound Mold
- Tolerance: Custom
- Fine Blanking Method: Multi-Station
- Surface Treatment: Custom
High-Quality Metal Stamping 5G Communication Base Station Cabinet Control Module
The side plate hardware stamping shown is Be cu Com is a precision component with corrosion resistance, beautiful appearance and excellent mechanical performance designed for the control module of 5G communication base station cabinet. This case mainly shows the parameters, process and some common problems of the component from various aspects. Be-cu.com provides customized solutions for precision stamping parts, and has completed more than 15000 related projects.This component has the following characteristics:
- Aesthetic, the product is made of stainless steel, the surface is polished, and the appearance is bright;
- Stable performance, special anti-corrosion performance, meeting the hard requirements of 5G communication base station cabinet to adapt to various harsh outdoor environments;
- It is convenient to update and iterate. The products are produced by mass customization. When the functions are updated, the cost of batch updating of structural parts can be effectively reduced;
- Quality assurance, Be cu Com is based on quality, and all staff participate in inspection. The qualification rate of stamping products reaches more than 98%;
- Rigidity, the part has been optimized by two designers, and the influence of the bending angle, hole position and size of the part on the assembly performance of the product has been tested many times;
Note: More detailed product pictures at the bottom of the page are used to show the product features of the side plate metal stamping parts.
The Parameters Of Metal Stamping 5G Communication Base Station Cabinet Control Module
| Product Size | 313*145*13.5mm | Expand Size | 313*172*1.5mm |
|---|---|---|---|
| Product Material | SUS304 | Material Thickness | 1.5mm |
| Product Weight | 576.2g | Mold Type | Single die & compound die, 4 sets in total |
| Surface Treatment | Polishing | Processing Difficulty | Generally |
| Size Tolerance | ±0.1mm | Angle Tolerance | ±0.3° |
The Production Process Of Metal Stamping 5G Communication Base Station Cabinet Control Module
| Serial Number | Process | Punch Tonnage | Process Description And Precautions |
|---|---|---|---|
| 1 | Composite Blanking | 160 T | The shape and prototype hole of the product are punched out at one time, and at the same time, the size requirements of the product and the burr height requirements of the product can be guaranteed; |
| 2 | Strike, Stamp | 160T | Remove the burrs around the blanking, and engrave the pattern according to the customer’s product requirements; |
| 3 | Beer Hole, Convex Rice, L curve | 160T | There are 3 processes in the stroke. The structure of the stamping die in this stroke is relatively complex and requires high precision; |
| 4 | Socket Nail | Auxiliary process | The pressure riveting process allows the parts to be closely combined with the nut (rivet) to meet the customer’s assembly requirements; |
| 5 | U Song | 160T | Stamping U-curve forming in one stroke; |
| 6 | Press Nails | Auxiliary process | The second pressure riveting; |
| 8 | Teeth | 6-M3 | Tapping on 6 special holes, pay attention to the deviation of the size of the holes , M3 diameter ; |
| 10 | Degreasing | Auxiliary process | The automatic cleaning line removes oil stains on the surface of components; |
| 11 | Quality Inspection | Auxiliary process | Comprehensively check the dimensional error of the side plate metal stamping parts and whether the appearance requirements after surface treatment are qualified; |
| 12 | Package | Auxiliary process | Packaging engineers design exclusive packaging solutions to ensure the quality of products in the follow-up operation process and avoid losses; |
Why Choose Our Metal Stamping 5G Communication Base Station Cabinet Control Module Service?
- Are Cost-Efficient
- Manufacture Parts That Are Precision-Built
- Expert-Level Consultation and Design Assistance
- Provide Free Tool & Die Insert Storage and Maintenance
- Offer Complete In-House Tool & Die Capabilities
- BE-CU And His Core Supplier Sipx has large to small precision stamping presses. Our presses range from 40 to 700 tons, with bed sizes up to 150 inches and speeds up to 400 strokes per minute.
- Specializing in automated precision progressive dies, our feed capability ranges from 0.008 to 0.375 inch thick material with coil widths up to 50 inches and weights to 15,000 pounds.
Advanced Equipment to Create a Diverse Range of Designs,Sizes, and Thicknesses Large or Small Parts Can Be:
- – Pierced
- – Formed
- – Drawn
- – Extruded
- – Marked
- – And More!
Expert-Level Consultation and Design Assistance including:
- Engineering drawing analysis
- Design feasibility reviews
- Functionality assessments
- Confirmation of supply tolerances, cost ratios, and other important project considerations
- Informed recommendations about when to use stamping versus other technologies
Contact Be Cu Now for your Custom Metal Stamping, We are your best online Stamping services choice!
Specifications of Metal Stamping 5G Communication Base Station Cabinet Control Module
| Raw Material Thickness | 0.040″ to 0.375″ |
| Material | Stainless Steel (304, 305, 316, 430 & 434), Aluminum (3003, 5052, 6061), Cold Rolled Steel (1008, 1010), High Carbon Steel (1035), Nickel and Pre-plated Steel, Galvannealed Steel, Brass (80-20, 80-15, 70-30), Copper, HSLA. |
| Presses Ranging | 40 to 700 tons |
| Stamping Process | Flanging, punching, bending, necking, trimming, deep drawing, cold extrusion, precision blanking, bulging |
| Quality Control | Material Analysis、Hardness Testing、Mechanical Testing、Magnetic Particle Inspection、X Ray Testing、Leakage Testing、Ultrasonic Inspection |
| Surface Treatment | Powder coating,Nickel plating,Anodic oxidation,Chrome plating,Yellow zinc plated,Electroless nickel plating,Chemical conversion coating,Zinc plating,Electroplating,etc |
| Customized Drawings | 2D:DWG,DXF,PDF & 3D:ASM,IGS,STEP,STP .ETC |
The Common Problems Of Metal Stamping 5G Communication Base Station Cabinet Control Module
1. What Are The Precautions For Custom Side Plate Metal Stamping Parts ?
A: We have the following suggestions, which we hope can help you:
Be-cu.com has been active in foreign advanced production equipment and training high-end technical talents for many years, laying a solid foundation, aiming to contribute more strength and scientific research and technical support in promoting the upgrading of China’s precision and intelligent manufacturing!
2. What Are The Advantages Of Precision Metal Stamping Parts?
Answer: Describe from the following four points:
- Stability.The stamping die ensures the size and shape accuracy of the metal stamping parts, and protects the surface of the stamping parts during processing, and the life of the die is generally long, so the quality of the metal stamping is stable.
- The Scope Of Application Is Large. Metal stamping can process parts with a wide range of sizes and complex shapes, such as stopwatches as small as clocks, as large as automobile longitudinal beams, covering parts, etc., plus the cold deformation hardening effect of the material during metal stamping, the strength of metal stamping and stiffness is high.
- High Efficiency. The production efficiency of metal stamping processing is high, and the operation is convenient, and it is easy to realize mechanization and automation. This is because metal stamping relies on dies and stamping equipment to complete the processing. The number of strokes of ordinary presses can reach dozens of times per minute, and the high-speed pressure can reach hundreds or even thousands of times per minute. It is possible to get a punch.
- Cost Controllable. Metal stamping generally does not generate chips and scraps, consumes less material, and does not require other heating equipment, so it is a material-saving and energy-saving manufacturing method, so the cost of metal stamping parts can be well controlled.
The Detail Of BE-CU Metal Stamping Company
BE-CU.COM is a China based manufacturer offering Metal Forming services. Our plant specializes in Stamped Metal parts, post machining services and plating or painting. We press a comprehensive range of standard and complex custom shapes and some very challenging designs. With number of processes under one roof we manufacture all sort of products and offer assembly services.Your part drawings will be reviewed in house by be-cu engineers. The press will be designed around the profile according to the intended use for the metal part. Some design considerations, such as wall thickness, tolerances ant type of the metal may need to be taken into account. Off-tool samples will be provided to you after drawings are approved and tool been made.Our team of assemblers specialize in mechanical and electrical assembly of components. We are experienced with a large variety of assembly from simple one or two part additions to complete complex cabinets and assemblies. Additional services also include but not limited to Powdercoating, Plating, E-Coating, General Engineering and custom packaging.
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