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Small Precision Injection Molding Inserts

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Injection Molding Inserts

Dimensions: 30.000×51.865×47.020mm
Material: S136 (HRC50)
CNC Machining Equipment: JDGR200T
CNC Machining Process:5 Axis CNC Machining
Machining Factory:BE-CU.com
Multi-face CNC Machining, shape error is μ level
Minimum rounded corner of straight side wall R0.3
Small tool milling instead of EDM

High-Quality Custom Small Precision Injection Molding Inserts

Small precision injection molding inserts play a pivotal role in the manufacturing industry, particularly in the production of complex and high-precision plastic components. These inserts are utilized within injection molds to create intricate details, ensure dimensional accuracy, and improve the overall efficiency and quality of the molding process.

Small precision injection molding inserts are indispensable tools in modern manufacturing, enabling the production of high-quality, complex plastic components with exceptional accuracy and efficiency. Through careful design, material selection, and advanced manufacturing techniques, these inserts contribute significantly to the success of various industries. As technology continues to advance, the capabilities and applications of injection molding inserts will continue to expand, offering even greater benefits and opportunities for innovation.

Materials for Injection Molding Inserts

The choice of material for injection molding inserts is critical to their performance and longevity. Common materials used for these inserts include:

Tool Steels Injection Molding Inserts

Tool steels are widely used for injection molding inserts due to their hardness, wear resistance, and ability to maintain a sharp edge. Common types of tool steels include:

H13: Known for its toughness and resistance to thermal fatigue, H13 is suitable for high-temperature applications.
S7: S7 tool steel is shock-resistant and commonly used for inserts that experience high impact loads.
D2: D2 offers high wear resistance and is ideal for molding abrasive materials.

Stainless Steels Injection Molding Inserts

Stainless steels are chosen for their corrosion resistance and are particularly useful when molding corrosive or abrasive plastics. Types include:

420: 420 stainless steel offers good corrosion resistance and can be hardened for increased wear resistance.
440C: Known for its high hardness and corrosion resistance, 440C is used in high-precision applications.

Aluminum Alloys Injection Molding Inserts

Aluminum alloys are used for prototyping and low-volume production due to their excellent machinability and thermal conductivity. Common aluminum alloys include:

7075: This alloy is known for its high strength-to-weight ratio and good machinability.
6061: 6061 aluminum offers a balance of strength, machinability, and corrosion resistance.

Carbides and Ceramics Injection Molding Inserts

For extremely high wear resistance and precision, carbides and ceramics are sometimes used. These materials are brittle but offer exceptional hardness and thermal stability.

The Advantages Of Custom Small Precision Injection Molding Inserts

Precision mold manufacturing company, quick response and easy communication.
Simple quoting process, competitive price with high quality products.
Professional team provides all-round technique support and secondary services for each machining project. State of the art service meets or exceeds your expect.
Strict testing and quality mold production control, 100% inspection before shipment.
Good machining capabilities.
Reliable finishing and packaging to ensure the safety during the transportation.

We also make all kinds of electrode and precision inserts from provided drawing, whether molded in or fixed in after molding.With the highly trained molding engineers,operators, technicians and designers’ thorough understanding of mold building and capability,the inserts we make could reach +/-.002mm tolerance,which will fit in with your mold perfectly to assure high reliability and smooth running production,as well as to save lots of your time and cost.

Be-cu Company Mold Making Policy

Fast DFM Reports	Although we check your design feasibility when providing a quote, we can provide a fast and thorough DFM (design for manufacturability) report before production begins. In the DFM report, we’ll identify any errors or issues that might cause a manufacturing problem down the line.
Wide Range Of Molds	We offer several different types of molds, which means you can avoid splitting your projects; just send everything to us to ensure your project runs smoothly.
Fast Turnaround	Our large facility and machining capabilities allow us to build molds quickly, whatever the application or material, which means you can get your moldings completed faster.
Molding Capabilities	Be-cu can ship your molds to you directly, but we can also handle injection molding and other production services to deliver you prototypes and final parts using those molds.
Quality Control	Strictly Quality control in the whole process, from material to packing, Coordinate-measuring machine

China Top Mold Parts and Mold Making Company

BE-CU.com is a professional manufacturer of precision mould parts. We have the ability to manufacture all kind of precision mold parts, they are commonly used in precision plastic mold, auto mold, medicine mold, and precision automation machine.Our products including: Mold cavity,inserts,core pin,punches, ejector/sleeves pins, sleeves, leader pins, guide sprue bushings, ejector blades etc.We are fully equipped with CNC machining centers, precise surface grinder, numerical control machine, punch formers and precision centerless grinding machines etc.

BE-CU Precision Parts Co.,Ltd. is established in 1995, is a professional manufacturer of precision mould parts. Our factory, located in the mould town--Chang'an. It is a professional company in research, development and manufacturing of precision mould components,we have over 30 years experience in this field,our advanced precision equipment and scientific quality control ensures customers satisfaction.

Our complete and advanced mold making facility provides a fundamental advantage as a complete product solution partner. Whether redesigning an existing mold or embarking on a brand new project, our team is able to deliver the highest quality tooling for molding with some of the shortest lead times in the industry.Our tool room is equipped with the latest resources in mold making technology, including CAM, CNC milling, grinding, EDM, inspection and more. These characteristics, coupled with a highly skilled staff encompass our mold-making department.Whatever you need prototype molds for the short-run production, or mass production molds for millions shots, Be-cu.com can handle them for you smoothly.