Carbon Fiber Roller Production Requirements

Roller is a supporting rotating part and rotates with it to transmit motion, and is an important part of torque or bending moment. In the past, it was mostly made of metal materials. With the increase in the requirements for the rollers, the application of carbon fiber rollers has gradually increased. What are the requirements for the production of carbon fiber rollers? Let’s find out in this article.  

First of all, ensure the quality of the product. For the working surface of the carbon fiber roller, there should be no defects such as pores and grooves, and the surface thickness should be uniform.Otherwise, the temperature of the carbon fiber roller surface will be uneven, which will affect the quality of the product.

Therefore, the surface of the carbon fiber roller should be finely processed to ensure dimensional accuracy and surface smoothness.

Manufacturing Request

First of all, to ensure the quality of the product, the working surface of the carbon fiber roller must not have pores, grooves and other defects, and the surface thickness must be uniform. Otherwise, the temperature of the roller surface will be uneven, which will affect the quality of the product. Therefore, the surface of the carbon fiber roller must be processed carefully to ensure dimensional accuracy and surface lubrication.

Rigidity is also a necessary condition for carbon fiber rollers. Under load, the bending deformation cannot exceed the allowable value of the material. The surface of carbon fiber rollers needs to work for a long time, so it must have corrosion resistance and wear resistance, and the hardness must also reach a certain level. standards.

In terms of improving production efficiency, some light materials are needed to reduce inertia and increase rotation speed, which effectively reduces energy consumption and achieves the goal of improving production efficiency. Carbon fiber products have extremely high material properties, so carbon fiber products have high strength and hardness, far exceeding metal materials of the same volume and weight. Therefore, carbon fiber products are widely used in high-tech industrial fields such as aviation, navigation, and military industry. It is precisely because of this that countries with advanced carbon fiber technology in the world (the United States, Germany, Japan, and South Korea) have maintained an extremely cautious attitude towards exporting carbon fiber products and technologies to China. Even now, the import of carbon fiber and carbon fiber products in my country is still strictly controlled by developed countries.

Daily Care

Maintenance is to extend the service life, and this work must be done well. Carbon fiber tubes are made of carbon fiber composite materials pre-impregnated with styrene-based polyester resin and then heated and solidified by pultrusion (twisting). During the production process, various profiles can be produced through different molds, such as: carbon fiber round tubes of different specifications, square tubes of different specifications, sheets of different specifications, and other profiles: 3K can also be packaged during the production process. Surface packaging beautification, etc.

No matter how powerful a tool is, if you let it do something beyond its capabilities for a long time, it will always backfire, so avoid overloading the carbon fiber roller.

Clean foreign objects on the carbon fiber roller regularly, check whether the welding joint between the roller shell and the end cover is strong, and solve problems in time if they are found.

The demand for carbon fiber rollers in the market is gradually increasing, so we must produce good products to satisfy customers. We always adhere to the service concept of customer first and provide customers with high-quality products. Carbon fiber composite materials are transformed through a series of heat treatments. They are inorganic high-performance fibers with a carbon content of more than 90%. They are a new material with excellent mechanical properties. They have the inherent characteristics of carbon materials and the softness and processability of textile fibers. It is a new generation of reinforcing fiber.

Rigidity is also a necessary condition for carbon fiber rollers. Under load, the bending deformation cannot exceed the allowable value of the material. The mechanical properties of carbon fiber composite materials are very outstanding, and their tensile strength, bending strength and stiffness are better than most metals. Structural material to meet the needs of strength.  

The surface of the carbon fiber roller needs to work for a long time, so it must have corrosion resistance and wear resistance. Carbon fiber is a non-metallic material with low electrochemical activity, which can adapt to a variety of complex working environments. In terms of improving production efficiency, some light materials are needed to reduce inertia and increase rotational speed, which effectively reduces energy consumption and achieves the purpose of improving production efficiency. The density of carbon fiber composite materials is only 1.7g/cm3, Less than 1/4 of steel, it is a new generation of weight-saving materials.  

China Be-cu Prototype Material Technology Co., Ltd. is a professional manufacturer of carbon fiber products, which can meet the needs of carbon fiber products in rail transit, automobile industry, medical equipment, and other fields. Exported to Europe and the United States and other countries.

ISO 9001 certified. BE-CU Prototype Offering CNC machining carbon fiber and other manufacturing services for carbon fiber marterial. Various capabilities include notching, labeling, drilling carbon fiber, grinding, laser cutting carbon fiber, finishing, plating, marking, CNC milling carbon fiber and turning carbon fiber.We stock high quality 3k carbon fiber sheet in a variety of thickness, types and finish. Its a great material used in applications where light weight and strength are needed such as drones. Unlike other workshops, we have no min order and are often filling orders with a single part. We also don’t make you pay for the full sheet and you only get charged for what is used. With a large selection of material, you should find everything you need to make your project come to life. We are also able to handle larger production runs and provide a competitive pricing. If we don’t have the material or finish you require, we are more the willing to look at bringing it in for you.

What Is Carbon Fiber?Carbon fiber is made of polyacrylonitrile (PAN) (or pitch, viscose) and other organic fibers by carbonization (removal of most elements except carbon) by pyrolysis method under inert gas at high temperature above 1,000 °C. Inorganic polymer fibers with a carbon content of more than 90%.