High-Quality Metal Stamping Medical Ultrasonic Detector Analysis Module
The aluminum-zinc-magnesium plate metal stamping part shown is a central control precision part designed by Be-cu.com for the analysis module of the medical ultrasonic detector. This case mainly shows the parameters, process and some common problems of the part from various aspects. Be-cu.com collaborates to provide solutions such as design, development and product optimization of high-end precision metal structural parts and smart terminals.This part has the following features:
- Corrosion resistance, the surface has three layers of aluminum-zinc-magnesium “checkpoint” protection, and also has “self-healing”, after the surface is damaged, a new protective layer is automatically produced;
- Embedding performance, the component has many holes (dimension error ≤ 0.1mm), which can meet multi-directional assembly and provide stable internal structure space;
- Heat resistance, can withstand high temperature up to 300 ℃, stable performance in multiple harsh application scenarios;
- Iterative, customized mass production, version upgrades can be flexibly dealt with, and the cost input is greatly reduced;
Note: There are more detailed photos of the products at the bottom of the page to show the product features of aluminum-zinc-magnesium plate metal stamping parts.
The Parameters Of Metal Stamping Medical Ultrasonic Detector Analysis Module
|Product Size||195*140*60mm||Expand Size||259*182*1.6mm|
|Product Material||SECC||Material Thickness||1.6mm|
|Product Weight||210.3g||Mold Type||Single die & compound die, 7 sets in total|
|Surface Treatment||none||Processing Difficulty||complex|
|Size Tolerance||±0.1mm||Angle Tolerance||±0.3°|
The Production Process Of Metal Stamping Medical Ultrasonic Detector Analysis Module
|Serial Number||Process||Punch Tonnage||Process Description And Precautions|
|1||Composite Blanking||160T _||The stamping process generates the shape of the part and the prototype hole at one time, and at the same time can ensure the size requirements of the product and the burr height requirements of the product;|
|2||Beer Hole||80T||Punch out some circular holes to prepare for tapping;|
|3||Hit The Front||80T||Trimming, deburring, and preparing for subsequent processing ;|
|4||Beer Hole, L Song||80T||There are two processes in the stroke, and the bending process of the mold can greatly ensure the requirements of product size and the stability of the production process ;|
|5||Teeth||17-M3||17 holes need to be tapped for secondary processing, pay attention to the verticality of the holes, and the hole diameter size error is less than or equal to 0.1mm;|
|6||Socket Nail||Auxiliary process||The pressure riveting process allows the parts to be closely combined with the nut (rivet) to meet the customer’s assembly requirements ;|
|7||L Song||80T||Stamping and bending the parts again;|
|8||L Song||80T||The sixth bending stroke ;|
|9||L Song||80T||the last itinerary ;|
|10||Oil Removal, Quality Inspection||Auxiliary process||After the water ion cleaning machine removes the surface stains, comprehensively check the size error of the metal stamping parts of the electrolytic plate and whether the appearance requirements after surface treatment are qualified;|
|11||Package||Auxiliary process||Packaging engineers design exclusive packaging solutions to ensure the quality of products in the follow-up operation process and avoid losses;|
Why Choose Our Metal Stamping Medical Ultrasonic Detector Analysis Module Service?
- Are Cost-Efficient
- Manufacture Parts That Are Precision-Built
- Expert-Level Consultation and Design Assistance
- Provide Free Tool & Die Insert Storage and Maintenance
- Offer Complete In-House Tool & Die Capabilities
- BE-CU And His Core Supplier Sipx has large to small precision stamping presses. Our presses range from 40 to 700 tons, with bed sizes up to 150 inches and speeds up to 400 strokes per minute.
- Specializing in automated precision progressive dies, our feed capability ranges from 0.008 to 0.375 inch thick material with coil widths up to 50 inches and weights to 15,000 pounds.
Advanced Equipment to Create a Diverse Range of Designs,Sizes, and Thicknesses Large or Small Parts Can Be:
- – Pierced
- – Formed
- – Drawn
- – Extruded
- – Marked
- – And More!
Expert-Level Consultation and Design Assistance including:
- Engineering drawing analysis
- Design feasibility reviews
- Functionality assessments
- Confirmation of supply tolerances, cost ratios, and other important project considerations
- Informed recommendations about when to use stamping versus other technologies
Contact Be Cu Now for your Custom Metal Stamping, We are your best online Stamping services choice!
Specifications of Metal Stamping Medical Ultrasonic Detector Analysis Module
|Raw Material Thickness||0.040″ to 0.375″|
|Material||Stainless Steel (304, 305, 316, 430 & 434), Aluminum (3003, 5052, 6061), Cold Rolled Steel (1008, 1010), High Carbon Steel (1035), Nickel and Pre-plated Steel, Galvannealed Steel, Brass (80-20, 80-15, 70-30), Copper, HSLA.|
|Presses Ranging||40 to 700 tons|
|Stamping Process||Flanging, punching, bending, necking, trimming, deep drawing, cold extrusion, precision blanking, bulging|
|Quality Control||Material Analysis、Hardness Testing、Mechanical Testing、Magnetic Particle Inspection、X Ray Testing、Leakage Testing、Ultrasonic Inspection|
|Surface Treatment||Powder coating,Nickel plating,Anodic oxidation,Chrome plating,Yellow zinc plated,Electroless nickel plating,Chemical conversion coating,Zinc plating,Electroplating,etc|
|Customized Drawings||2D:DWG,DXF,PDF & 3D:ASM,IGS,STEP,STP .ETC|
The Common Problems Of Metal Stamping Medical Ultrasonic Detector Analysis Module
1.What should I pay attention to when ordering metal stamping parts of aluminum-zinc-magnesium plate?
Answer: There are two aspects that can be improved, and the effect is significant:
One is that the metal structure products I produce are all non-standard customization, including OEM and ODM models. If customers have other special requirements, they can also propose to our company, and our company will arrange one-to-one service;
The second is to audit the factory. If the customer’s product cooperates with our production concept, our company will invite the customer to the company to audit the factory. One is to convey the customer’s product concept more completely, and the other is to clearly understand our company. Soft and hard power.
Be-cu.com has been actively engaged in foreign advanced equipment and training of high-end technical talents for many years, laying a solid foundation, aiming to contribute more strength and R&D technical support in promoting the upgrading of China’s precision and intelligent manufacturing!
2. What are the basic requirements of Be-cu.com for the processing of aluminum-zinc-magnesium plate metal stamping parts, or metal stamping parts of other materials?
A: Explain from the following four aspects:
- The design must meet the requirements. When designing the structure and shape of parts, the surface and combination design of metal stamping parts generally tend to be simple and reasonable in structure. It is best to use a surface with a simple and reasonable structure. At the same time, the number of machined surfaces and the processing area should be minimized as much as possible, so as to reduce the processing cost and loss. ;
- Select the correct model or process. A reasonable stamping model (tonnage, precision requirements) must be used to manufacture the blank. The selection of the blank is related to the specific production technical conditions, generally depending on the production batch, material properties and processing possibilities;
- Material selection. The requirements of metal stamping forming performance, for the forming process, in order to facilitate the improvement of stamping deformation and the quality of the parts, the material should have good plasticity, small yield ratio, large plate thickness directional coefficient, small plate plane directional coefficient, material The ratio of yield strength to elastic modulus is small. For the separation process, certain plasticity and hardness are required, because the better the plasticity, the harder it is to separate the material. Aluminum-zinc-magnesium plate metal stamping parts also have these characteristics ;The materials used in the metal stamping parts of Be-cu Company need to meet the technical requirements of product design on the one hand, and the requirements of stamping process and processing requirements after stamping (such as cutting, electroplating , etc.) on the other hand. etc. ) ;
- Cost control. Specify the cost of machining parts with appropriate manufacturing accuracy and surface roughness. The processing cost of metal stamping parts will increase with the improvement of precision, especially in the case of high precision, this increase is extremely significant. The processing technology of metal stamping parts is relatively complex. In order to ensure that the performance of metal stamping parts can meet the requirements of use, it is necessary to follow the corresponding process requirements to ensure the feasibility of production.
The Detail Of BE-CU Metal Stamping Company
BE-CU.COM is a China based manufacturer offering Metal Forming services. Our plant specializes in Stamped Metal parts, post machining services and plating or painting. We press a comprehensive range of standard and complex custom shapes and some very challenging designs. With number of processes under one roof we manufacture all sort of products and offer assembly services.Your part drawings will be reviewed in house by be-cu engineers. The press will be designed around the profile according to the intended use for the metal part. Some design considerations, such as wall thickness, tolerances ant type of the metal may need to be taken into account. Off-tool samples will be provided to you after drawings are approved and tool been made.Our team of assemblers specialize in mechanical and electrical assembly of components. We are experienced with a large variety of assembly from simple one or two part additions to complete complex cabinets and assemblies. Additional services also include but not limited to Powdercoating, Plating, E-Coating, General Engineering and custom packaging.
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