Auxiliary Fuel Tank
- Material: Titanium
- Stamping Size: Custom and Large Metal Spinning
- Stamping Type: Spinning Titanium
- Stamping Mold: Metal Spinning Molds
- Spinning Thickness: 1.5（mm）
- Post-Processing: Custom
- Process: Metal CNC Spinning
- Surface Treatment: Custom
- Application: Aerospace Spinning
Quality Metal CNC Spinning Aerospace and Aircraft Auxiliary Fuel Tank
To help athletes run faster, we often cheer them on with “Go!” But to make aircraft fly farther, additional fuel tanks, known as external fuel tanks, are used to provide extra fuel.
Metal Spinning technology is widely used in the manufacture of thin-walled rotary components in the aerospace industry. If you are not familiar with Metal Spinning technology, imagine the process of shaping ceramics: on a rapidly spinning potter’s wheel, a lump of clay continuously changes shape in the hands of the ceramicist. The principle of Metal Spinning is similar to this ancient craft, with the former applying to metals and the latter to clay.
Metal Spinning has a long history. According to historical records, ceramic wheels were used in China during the Shang Dynasty (circa 4000–3500 BC). By the early 10th century, the technique evolved into metal Metal Spinning, allowing the creation of various containers and decorative items from metal sheets. It wasn’t until the 13th century that this technique spread to Europe, and around 1840, it reached the United States from Jordan.
External fuel tanks are generally made from multiple welded sections, with an aerodynamic shape, and are often mounted on aircraft. They are frequently mistaken for missiles. In the manufacturing process of these tanks, titanium alloy plates are first cut into circles using methods such as high-pressure water cutting (known as blanking). Then, the molds for the fuel tanks are installed on the Metal Spinning machine, and the spinning wheel’s movement is adjusted. The circular blank is then placed on the mold for Metal Spinning.
Under the action of the spinning wheel, the circular blank gradually changes shape until it takes on the designed form. Multiple similar cylindrical sections are then welded together to form the aircraft’s external fuel tank. Aircraft equipped with external fuel tanks can fly farther and have a greater operational range. With the ongoing advancements in mechanization and automation technology, modern Metal Spinning uses spinning tools to process metal materials into complex structures. Components formed by Metal Spinning are characterized by high strength and the absence of axial welds, allowing for reduced structural weight under the same load conditions.
Metal Spinning technology has become an effective method for lightweight and integral manufacturing of aerospace components, and is an indispensable process in military and high-precision fields. Currently, Metal Spinning technology, especially powerful Metal Spinning, is widely used in the processing of missile casings, nose cones, storage tank heads, pressure vessels, gas cylinders, engine nozzles, flame tubes, combustion chamber cones, external fuel tanks, and other components.
Why Choose Our Metal CNC Spinning Aerospace and Aircraft Auxiliary Fuel Tank Service?
- Tooling. Metal spinning of exotic or super alloys does require tooling, however the tooling in most cases will last for the lifetime of the product. Be-cu.com’s experience in spin tool development allows optimized tooling, such that thinning, follow on trimming and material spring back are controlled.
- Prototyping. Because tooling is minimized metal spinning can be a good fit for prototyping of complex components. As the design concept evolves tooling may be adjusted to match the part and quickly produce more prototypes.
- Cost. Given a suitable geometry Metal Spinning can be a very cost effect way to produce large diameter hollow shapes.
Contact Be Cu Now for your Custom Metal Spinning, We are your best online Spinning services choice!
The Advantage of Metal CNC Spinning Aerospace and Aircraft Auxiliary Fuel Tank
- Compared to the tools employed in alternative forming methods, metal spinning tools are typically 10% of the cost.
- The metal spinning process amounts to significantly shorter turnaround times – tools and spun components can be available within weeks rather than months.
- Metal spinning tools can be quickly and easily changed to accommodate evolving product designs, enabling flexibility when it’s needed most.
- Metal spinning produces smooth, durable objects without seams or welds, for parts require feature superior strength and great aesthetics.
The Specifications of Metal CNC Spinning Aerospace and Aircraft Auxiliary Fuel Tank
| CNC Metal Spinning Capabilities | English Units | Metric Units |
|---|---|---|
| Max Part Length / Height | 48.0 in | 1,220 mm |
| Max Blank Size, Diameter | 49.0 in | 1,245 mm |
| Max Roller Force | 19 ton | 169 kN |
| Max Blank Thickness, Stainless Steel | 0.25 in | 6.3 mm |
| Max Blank Thickness, Steel | 0.31 in | 8 mm |
The Shapes Achieved Of Metal Spinning Parts
Simple shapes are easy to make in less time. But for complex shapes, it requires more time because it increases steps as per the block shape.
In addition to metal spinning, Be-cu.com also offers in-house tooling, welding, abrasive polishing and hydroforming, helping to drive down your costs and streamline production. Quicker turnaround times and lower costs are two of the most attractive advantages of metal spinning. The ability to form very thick components and large diameters with uniformity and high quality at low and high quantities, are more appealing reasons to consider metal spinning.To find out if metal spinning would be beneficial for your application or end product, contact us today.
- Domed
- Flanged
- Domed with flange
- Dished
- Semi elliptical
- Hemisphere
- Flanged, dished and flued
- Trumpet
The Detail Of BE-CU Metal Spinning Company
At Be-cu.com, we use a variety of materials for metal spinning such as cold rolled steel, hot rolled steel, aluminum spinning, stainless steel spinning, brass, copper spinning and exotic metals such as titanium and inconel. Be-cu Metal Spinning Section specializes in the forming of stainless steel. With our automated metal spinning lathes and the capabilities of our deep drawing, stamping and welding equipment, our ability to form your part to your specifications and within your budget are realistic. Be-cu Metal Spun Company has over 30 years of metal forming experience and has used the large metal spinning technology for a variety of industries such as aerospace, automotive, military, ordnance, plastics, lighting, pharmaceuticals, dairy, etc…
We have engineers on staff with metal spinning expertise to help guide you on designing a custom part and choose the optimal process to produce high quality spun parts at a competitive and affordable price. Tooling is custom made to form parts to your configuration.
