Restoration of Petroleum Splined Shafts through Supersonic Thermal Spray Coating

Petroleum Splined Shafts

• No.: Monel Alloys
• Color: Custom
• Surface Treatment: Thermal Spray Coating
• Product Material: Monel K500 CNC Machining
• Proofing Cycle: 7 days(100000 pcs/M)
• Application: CNC Machining
• machining Factory: Be-cu Rapid Prototyping Companies
• Product Category: Monel CNC Machining
• Production Process: Large CNC Machining
• Size: According To Customer’s Drawings

Machinery | Oil & Gas | Superalloy

High-Quality CNC Machining Monel K500 Petroleum Splined Shafts

Splined shafts are a type of mechanical component crucial for transmitting torque in rotational machinery, commonly found in applications such as brakes and steering mechanisms. Due to their flexible shaft-like design, they are susceptible to surface corrosion and wear in the unique operating environments of the petroleum industry. Therefore, enhancing and repairing the surface integrity of these components is of paramount concern.

BE-CU Prototype Company employs supersonic thermal spray technology to reinforce and repair these components. This involves applying tungsten carbide (WC) materials onto the surfaces to create WC coatings, enhancing their durability under demanding conditions. The high velocity of the supersonic spray stream effectively controls the decomposition of WC during deposition, resulting in coatings that not only exhibit high bonding strength and density but also demonstrate excellent wear resistance. Tungsten carbide, known for its exceptional hardness and chemical stability (resistant to water, hydrochloric acid, and sulfuric acid), is commonly used in the preparation of corrosion-resistant and wear-resistant coatings.

In the application of supersonic thermal spray technology by BE-CU Prototype Company for repairing splined shafts and other components, WC coatings with a thickness ≥0.35 mm are prepared and subsequently machined to enhance their density and bonding strength. This significantly improves the performance and longevity of the components. As various mechanical industries continue to advance, advanced thermal spray processes impart surfaces with properties such as wear resistance, corrosion resistance, insulation, thermal resistance, and non-adhesion capabilities. The application of thermal spray repair processes not only enhances surface performance but also reduces economic losses associated with component replacement, thereby greatly enhancing production efficiency.

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The Advantages Of CNC Machining Monel K500 Petroleum Splined Shafts

• – Excellent wear and impact resistance
• – Durable and solid, long lifetime
• – Good strength and electrical conductivity
• – Customization based on customer specification

Specifications of CNC Machining Monel K500 Petroleum Splined Shafts

Working With An Experienced Custom Superalloys Parts Partner

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Looking for reliable, quick-turn superalloys fabrication services suppliers and superalloys product manufacturers? Working with a specialized and seasoned manufacturer can help you save time and money, Be-cu is one of these options. Based on decades of experience in superalloys fabrication services, our engineers, designers, and technicians are capable to optimize the product design, prototypes building, material selection, and superalloy parts production.

Under normal cutting conditions, the surface layer of superalloy will have problems such as excessive hardening layer, residual stress, white layer, black layer, and grain deformation layer.Services including:

We also have a well-equipped machine shop and advanced manufacturing facilities to deliver custom superalloy parts with simple or complex geometries, applying various technologies including milling, turning, drilling, wire EDM, grinding, or other machining processes, as well as finishing services and more fabrication methods. Whether you want to reach high precision, repeatability, or tight tolerances, our superalloy manufacturing parts will match your needs. For the best superalloy fabrication company, look no further than Be-cu, welcome to send your inquiry to us.