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Cnc Machining Aluminum – Machining Aluminum Specialist

Cnc Machining Aluminum
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Demand for aluminum is increasing year by year, and with the introduction of IT by electronic devices in usa, aluminum materials and parts are used in all situations such as semiconductor manufacturing equipment, robots, and the aeronautical automobile industry. In addition, there are many opportunities to use it from kitchen utensils used at home to household appliances, and it can be said that it is one of the most closely related metal materials to human life, along with iron.

Precision cnc machined aluminum parts are becoming the choice of many industries. Aluminum is one of the most popular materials due to its excellent mechanical properties. These include affordability, flexibility, durability and corrosion resistance.

BE-CU specialize in machined aluminum CNC parts and aluminum prototype for more than 30 years, we have rich experience in quality precision aluminum machining parts. As precision machining specialist, we maintain tight tolerance and dimensions.

You can get turnkey servce inculde 3-4-5 Axis Machining,Swiss Machining,CNC Milling and Turning, Precision Grinding, Wire EDM and Machining Assembly in house, also we can provide Jig&Fixuture to make your proudction more easy.

The Cutting And Machining Characteristics Of Aluminum

If the object is limited to aluminum, machining can be viewed from a different perspective than steel. These properties open up new uses for aluminium, where different cnc machining conditions and methods can be applied than steel. There are many types of machining, but here we will focus on cutting. Even with Aluminum, machining such as cutting, grinding, and polishing is actually used. However, cutting is the most widely used.

The latest developments in china cnc machining technology are impressive. For cnc machine, such as ultra-high-speed cnc machines with spindle speeds of tens of thousands of revolutions and machining centers that can perform various types of cuts with automatic tools and changers. As for tools, carbide tools are already common, and natural single crystal diamond tools are also used on an industrial scale. In addition, there are a large number of ultra-precision cut products that take full advantage of these technologies. The current situation is that as these technological developments are closely related to the cutting characteristics of aluminum, cutting technology is becoming more and more mature.

High Machining And Cutting Speed

Most aluminum is softer than steel, so it can be cut at high speed. There are also many cutting manufacturers that mass-produce at speeds of 1,200 m / min or higher. Generally speaking, alminium can be cut at a speed four to five times faster than that of steel. The productivity is high and the cutting cost is low.

It Can Be Continuously Cut For Long Time

For the same reason, aluminum can be cut for a long time. The tools are not worn out too much. In fact, some cutting manufacturers say that they did not change tools for a week at full operation 24 hours a day. Of course, not all aluminum can do this for him like this. Damage to the equipment is a problem for some metal fittings (very high Si metal fittings). However, compared to steel, aluminum is much easier to cut continuously.

The Wide Range Of Suitable Cutting Conditions

Not only the cutting speed but also the cutting and feeding can be selected in a wide range. In general, aluminum is soft and causes less damage to the equipment. Therefore, it is relatively easy to perform from light cutting to heavy cutting.

Less Energy Is Required For Cnc Machining

Since the resistance of aluminum to deformation is smaller than that of steel, less energy is required for cnc machining or cutting.

Good Cnc Machining Or Cutting Accuracy

It is relatively easy to obtain a machining accuracy of about 10 μm even with ordinary cutting. In ultra-fine cutting, a surface roughness of 0.01 μm and a roundness of 3 μm are obtained. With steel, it’s difficult for him to achieve a level of accuracy.

There Are Few Restrictions On Mechanical Rigidity

With steel, there is a great deal of resistance to deformation, so mechanical rigidity may become an issue in achieving precision. However, there are few such problems with Alminium.

High Flexibility With Respect To Machining Parts

As a result of the above characteristics, cutting of alminium can be performed with one piece or hundreds of thousands of pieces / month. Of course, it is the same with steel, but for that purpose, a large number of cutting machines are required.
Cnc Machining Aluminum
Cnc Machining Aluminum

Why Choose Our Aluminum Cnc Machining Service?

  • Save time and money for your aluminum project but quality guaranteed.
  • High productivity, outstanding efficiency and high accuracy
  • A wide range of aluminum grades and alloy materials can be machined
  • Custom complex aluminum machined parts and components at specific tolerances
  • High speed machining for prototyping and low to high volume production runs

Certifications & Quality Machining

  • ISO 9001:2015 certified
  • Fully compliant with the exacting requirements of our customers
  • Compliance in DFARS materials sourcing requirements
  • Strict compliance with PPAP and Process
  • FMEA for automotive customers
  • Skilled in KanBan and CMM Inspection and inventory management systems
  • ITAF 16949 certified
Cnc Machining Aluminum

The Aluminum Alloy Material Of Cnc Machining

Aluminum alloys can be easily machined and have a low raw material cost, making them often the most economical choice for prototyping and machined metal parts.Its density is low, around a third of that of steel, and it has an excellent strength/weight ratio, making it a very interesting structural material. It is also a non-magnetic material.

Aluminum alloys has natural protection against corrosion. In addition, it can be anodized if greater control of the external oxide layer and an aesthetic finish are desired.It has high thermal conductivity and high electrical conductivity (although anodizing is not electrically conductive).Aluminum alloy is also very suitable for cold environments. It has the advantage over steel in that its tensile strength increases with decreasing temperature, while retaining its hardness. Steel, on the other hand, becomes brittle at low temperatures.

Top China Aluminum Cnc Machining Parts & Case Studies

Cnc Machining processes such as cnc milling, turning and swiss machining are today considered the most economic way to make aluminum prototypes. Sometimes, however, certain non-machiningable materials are needed, and sometimes 3d printing is the only option. Our company has rich experience making aluminum concept models and precise functional components. Understanding the properties of different aluminum alloy, with lots of testing and experimentation with pre-heating, tool paths and other factors, we are able to minimize deformation on aluminum alloy. Be-cu prototyping company provides a range of solutions for the machining of aluminum parts.

Top China Aluminum Cnc Machining FAQs

Precision Machining Aluminum 6061

Aluminum 6061 is the most used aluminum alloy for machining and the most versatile and economical. It has good resistance to corrosion and welds well, although it must be taken into account that aluminum loses almost 30% of the breaking load in the welded area. It is an alloy that is halfway between the mechanical characteristics of 6063 and the alloys of the Aluminum-Copper (2000 Series) and Aluminum-Zinc (7000 Series) families. The quality of the anodizing is very good.They are used in:Aviation, automotive components, bicycle components, food containers, etc.

Precision Machining Aluminum 7075

AL 7075 is one of the highest strength aluminum alloys so it is used in applications where weight reduction is critical. It has excellent fatigue properties and can be heat treated to achieve high strength and hardness, comparable to that of steels.Corrosion resistance is poor and it does not weld well. It is one of the most expensive aluminums.They are used in:Due to its high elastic limit, it is a very suitable alloy for parts subjected to great fatigue in industrial applications (dies, moulds, dies), machine tools, weapons, automobiles, aerospace, sports equipment, etc.

Precision Machining Aluminum 5083

5083 aluminum has a composition and properties similar to 5052 but with a slightly higher breaking strength. It has exceptional corrosion resistance, which is why it is commonly used in marine applications. And it is a suitable aluminum for welding.Used in:The chemical, automotive and railway industry for all types of tanks, reservoirs and welded components. And in general for mechanical equipment that does not require high static stresses but does need high resistance to fatigue.

Precision Machining Aluminum 6082

6082 aluminum has a composition and properties similar to 6061 but with a slightly higher breaking strength. It is used more in Europe as it meets British standards.Like 6061, it has good resistance to corrosion, the anodizing is good and it welds well, but it also loses almost 30% of the breaking load in the welded area, so it is advisable to carry out an aging treatment to recover the missing features.They are used in: It is also a general purpose aluminum used in the automotive, aerospace, food, machinery, etc. industries.

Precision Machining Aluminum 5052

5052 Aluminum is mainly used for sheet metal parts due to its easy forming. It has high resistance to fatigue.It also has high corrosion resistance making it ideal for shipbuilding and good weldability. It has a medium mechanical resistance.They are used in: electronic component housings, marine components, chemical industry, etc.

Precision Machining Aluminum 2024

Aluminum 2024 is used in applications that require a high strength-to-weight ratio as well as good fatigue resistance. Corrosion resistance is poor. It doesn’t weld well. And it is not very suitable for anodizing.They are used in: Various applications such as aeronautics, machine tools, dies, etc.